Condition Monitoring Services | Allied Reliability

Catch Problems Early with Condition Monitoring

Explore our CBM packages to gain valuable insights into your equipment's health

Look Smart

SmartCBM is Allied Reliability's condition-based maintenance solution that’s designed to detect component defects that could lead to unplanned downtime or unnecessary expenditures.

Through the application of condition monitoring technologies, statistical process control, and specific failure-mode-driven repair recommendations, we partner with you to design, implement, execute, and optimize your condition monitoring maintenance strategy – ensuring the uptime and reliability of your equipment.

Our proprietary failure mode library is derived from the analysis of over 3 million components from over 1500 facilities and identifies common components, parts, failure reasons, and inspection methods that detect the defects causing the failure.

Opciones de Implementación Flexibles

Hoy en día, el mercado está inundado de tecnologías de recopilación de datos, pero los datos por sí solos no ayudarán a mejorar sus resultados. Necesita datos inteligentes. Datos que recopila y que le ayudan a ver más allá, para predecir fallas de componentes lo antes posible.

Utilizando la biblioteca de modos de falla de Allied Reliability, nuestros expertos prescriben la combinación de métodos necesarios para la detección temprana de defectos que causan fallas. Nuestra biblioteca de modos de falla patentada se deriva del análisis de más de 3 millones de componentes de más de 1500 instalaciones e identifica componentes comunes, piezas, razones de falla y métodos de inspección que detectan los defectos que causan la falla.

Opciones de Monitorización Flexibles

El enfoque único de Allied para el monitoreo de condiciones integra una gama completa de opciones de recopilación de datos. Desde la recopilación basada en rutas hasta la recopilación basada en sensores, desde el monitoreo periódico en línea hasta el inalámbrico, nuestros expertos lo ayudan a identificar el enfoque correcto para cada uno de sus activos, lo que resulta en una solución más integral y rentable.

Métodos de Inspección Integrales

Si bien muchos proveedores de servicios ofrecen una herramienta de mantenimiento predictivo de vibraciones (PdM), la detección de vibraciones es solo una pieza del rompecabezas. Nuestros expertos aprovechan nuestra experiencia y biblioteca de modos de falla para recomendar un enfoque de recopilación de datos PdM personalizado que lo ayude a ver más, incluidos vibraciones, aceite, termografía infrarroja, ultrasonido, circuito del motor y otros análisis según sea necesario.

Comprehensive Inspection Methods

While many service providers offer a vibration predictive maintenance (PdM) tool, vibration detection is just one piece of the puzzle. Our experts leverage our experience and failure-mode library to recommend a customized PdM data collection approach that helps you see more – including vibration, oil, infrared thermography, ultrasound, motor circuit, and other analyses as required.

Why is Condition Monitoring Important?

Condition monitoring is important for several reasons:

Preventive Maintenance: By continuously monitoring the condition of equipment or assets, potential issues can be detected early, allowing for proactive maintenance before a breakdown occurs. This helps in reducing downtime and costly repairs.
Cost Savings: Condition monitoring helps in optimizing maintenance schedules and resource allocation. It prevents unnecessary maintenance and reduces the risk of unexpected failures, thereby saving money on maintenance costs and increasing the lifespan of assets.
Improved Reliability: Regular monitoring allows for better understanding of equipment behavior and performance trends. This enables organizations to make informed decisions about repair or replacement, leading to increased reliability and uptime.
Safety: Monitoring critical parameters such as vibration, temperature, etc. can help in identifying unsafe conditions or potential hazards before they escalate into accidents or injuries. This contributes to a safer working environment for employees and reduces the risk of accidents.
Data-Driven Decision Making: Condition monitoring generates data on equipment performance, which can be analyzed to identify patterns, trends, and areas for improvement. This data-driven approach allows for better decision-making regarding maintenance strategies, resource allocation, and asset health.
Optimized Operations: By ensuring that equipment is operating within specified parameters, condition monitoring helps in optimizing production processes and maximizing efficiency. This leads to increased productivity and improves overall performance.
Compliance: In certain industries, there are regulatory requirements for monitoring the condition of equipment to ensure compliance with safety and environmental standards. Condition monitoring helps organizations meet these regulatory requirements and avoid penalties or legal issues.

Overall, condition monitoring plays a crucial role in enhancing operational efficiency, reducing costs, ensuring safety, and prolonging the lifespan of assets, making it a key aspect of modern maintenance strategies.

Examples of Equipment that can be Monitored with Condition Monitoring Techniques

Condition monitoring can be applied to a wide range of equipment across various industries. Some common types of equipment that are typically monitored include:

Rotating Machinery:

Motors
Generators
Pumps
Compressors
Turbines
Fans

Non-Rotating Machinery:

Boilers
Heat Exchangers
Furnaces
Conveyors
Mixers
Presses

Electrical Systems:

Transformers
Switchgear
Circuit Breakers
Cables and Busbars

HVAC Systems:

Chillers
Air Handling Units
Cooling Towers
Heat Pumps

Vehicles:

Trucks
Cars
Trains
Aircraft
Ships

Structures:

Bridges
Buildings
Dams
Pipelines

Industrial Processes:

Chemical reactors
Refinery units
Mixing tanks
Distillation columns

Manufacturing Equipment:

CNC machines
Injection molding machines
Extruders
Robots

Power Plants:

Steam turbines
Gas turbines
Boilers
Heat recovery steam generators (HRSGs)

Renewable Energy Systems:

Wind turbines
Solar panels
Hydroelectric generators

Rotating Machinery:
- Motors
- Generators
- Pumps
- Compressors
- Turbines
- Fans
Non-Rotating Machinery:
- Boilers
- Heat Exchangers
- Furnaces
- Conveyors
- Mixers
- Presses
Electrical Systems:
- Transformers
- Switchgear
- Circuit Breakers
- Cables and Busbars
HVAC Systems:
- Chillers
- Air Handling Units
- Cooling Towers
- Heat Pumps
Vehicles:
- Trucks
- Cars
- Trains
- Aircraft
- Ships

Structures:
- Bridges
- Buildings
- Dams
- Pipelines
Industrial Processes:
- Chemical reactors
- Refinery units
- Mixing tanks
- Distillation columns
Manufacturing Equipment:
- CNC machines
- Injection molding machines
- Extruders
- Robots
Power Plants:
- Steam turbines
- Gas turbines
- Boilers
- Heat recovery steam generators (HRSGs)
Renewable Energy Systems:
- Wind turbines
- Solar panels
- Hydroelectric generators

Industrial Processes:
- Chemical reactors
- Refinery units
- Mixing tanks
- Distillation columns
Manufacturing Equipment:
- CNC machines
- Injection molding machines
- Extruders
- Robots
Power Plants:
- Steam turbines
- Gas turbines
- Boilers
- Heat recovery steam generators (HRSGs)
Renewable Energy Systems:
- Wind turbines
- Solar panels
- Hydroelectric generators

SmartCBM (formerly iReliability) Tool Suite

Our offering is underpinned by a world-class set of proprietary tools for monitoring and reporting on the condition of your assets. These tools enable the development of a maintenance strategy listing necessary activities and their frequency to mitigate design-failure modes to maximize equipment reliability and availability. Our reliability software suite, SmartCBM® (formerly i-Reliability), has a new look for an enhanced experience. For a guided tour of the new interface, watch SmartCBM® Software Suite: Redesigned Interface.

Aplicación móvil SmartCBM

SmartCBM ™ Monitor proporciona vistas comerciales actuales y de alto nivel sobre la marcha hasta los detalles del sitio para instalaciones / plantas individuales e incluso al nivel de componente y activo específico.

Esta aplicación le brinda a su organización una solución móvil fácil de usar para una visualización rápida y completa de su programa CBM en tiempo real.

Download from the App Store

Download from the Play Store

Ver Resultados Reales

Cada representante, cada proceso, cada pieza de tecnología que implementamos tiene un objetivo en mente: la salud de su empresa. Eso significa garantizar que el equipo sea más saludable y confiable. Significa crear un entorno de trabajo más saludable para sus empleados, libre de condiciones laborales peligrosas. Significa asegurar la salud general de los resultados de su empresa al garantizar operaciones más confiables y menos tiempo de inactividad innecesario.

reduction in days to identify defects

reduction in unexpected downtime

reduction in maintenance costs